Moulding process is performed by melting plastic and aluminium raw materials. Lens, reflector, body, cooler and other components of the assembly are produced within this process.
Metal frame, contact spring and gaskets are assembled to the bodies of the bulb holders. Electrical test and visual inspection are performed in 100% of the products in this process, and products with conductivity problems or visual problems are separated.
Moulding process is performed by melting plastic and aluminium raw materials. Lens, reflector, body, cooler and other components of the assembly are produced within this process.
Metal frame, contact spring and gaskets are assembled to the bodies of the bulb holders. Electrical test and visual inspection are performed in 100% of the products in this process, and products with conductivity problems or visual problems are separated.
In order to improve the aluminium coating quality of the metal headlamps, the reflectors are varnished in a dipping-type varnish plant.
In order to ensure that the reflector reflects the light better, aluminium coating is applied on the plastic body or on the varnished metal reflector with coating machines.
In order to improve the aluminium coating quality of the metal headlamps, the reflectors are varnished in a dipping-type varnish plant.
In order to ensure that the reflector reflects the light better, aluminium coating is applied on the plastic body or on the varnished metal reflector with coating machines.
The hot plating process consists of three stages.
1- The heater assembly is inserted between the 2 parts to be welded and heats the parts up to their melting points.
2-The heater assembly is pulled away from the plastic parts and the 2 parts are contacted.
3- The parts contacted by force are waited until they are cooled.
After cooling the welding process is completed.
Ultrasonic welding is performed by converting high frequency electrical energy into high frequency mechanical energy. The vertical mechanical energy applied on 2 plastic parts creates a heat caused by the friction force between the parts and this heat is used for the welding process.
Vibration welding is performed by converting high frequency electrical energy into high frequency mechanical energy. The horizontal mechanical energy applied on 2 plastic parts creates a heat caused by the friction force between the parts and this heat is used for the welding process.
Pressing process is used to give a shape to the metal parts, and thus to create the desired geometry.
Lens and body are adhered to each other by applying sealing line process with the sealing robot or manually.
Products assembled on the... Devamı için...
The hot plating process consists of three stages.
1- The heater assembly is inserted between the 2 parts to be welded and heats the parts up to their melting points.
2-The heater assembly is pulled away from the plastic parts and the 2 parts are contacted.
3- The parts contacted by force are waited until they are cooled.
After cooling the welding process is completed.
Ultrasonic welding is performed by converting high frequency electrical energy into high frequency mechanical energy. The vertical mechanical energy applied on 2 plastic parts creates a heat caused by the friction force between the parts and this heat is used for the welding process.
Vibration welding is performed by converting high frequency electrical energy into high frequency mechanical energy. The horizontal mechanical energy applied on 2 plastic parts creates a heat caused by the friction force between the parts and this heat is used for the welding process.
Pressing process is used to give a shape to the metal parts, and thus to create the desired geometry.
Lens and body are adhered to each other by applying sealing line process with the sealing robot or manually.
Products assembled on the assembly line are put into a 100% leakage test to determine whether there are any leaks on the products.
A visual inspection is performed in this process. Scratched, cut, deformed etc. products or materials that may occur in the lines or that may have been overlooked are detected with this process.
Products that have passed through the final inspection according to the customer request are packaged according to the customer request here.
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